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Clean Hydrogen Partnership

Fire - at the vent stack of a hydrochloric acid production plant

Event

Event ID
508
Quality
Description
An operator had just replaced the ignition port cover on a hydrochloric acid plant burner. Normal start-up was continued by closing the drain valve in the product run off line and opening the combustion chamber condensate line.
At this point a passing mechanic noted that a three foot hydrogen flame was burning from the vent stack. The plant was shut down. No evidence of an explosion or internal burning was identified. No source of ignition was identified for the flame. A small amount of charring occurred on the UPVC stack.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Fire (No additional details provided)
Macro-region
Europe
Country
United Kingdom
Date
Main component involved?
Venting System (Exit)
How was it involved?
Ignition Of Vented H2
Initiating cause
Unknown
Root causes
Unknown (No additional details provided)
Root CAUSE analysis
no cause of the event was reported.
Probably H2 accumulated in the condensate line which was then burned at the vent stack

Facility

Application
Chemical Industry
Sub-application
Hydrochloric acid plant
Hydrogen supply chain stage
All components affected
Reactor vent stack
Location type
Open
Location description
Industrial Area
Operational condition
Pre-event occurrences
An operator had just replaced the ignition port cover on a hydrochloric acid plant burner. Normal start-up was continued by closing the drain valve in the product run off line and opening the combustion chamber condensate line.

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Environmental damage
0
Property loss (offsite)
0

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
Not reported
Flame type
Jet flame
Flame length (m)
1

References

Reference & weblink

Event nr 9478 of the UK database ICHEME in PDF format<br />
https://www.icheme.org/knowledge/safety-centre/resources/accident-data/… />
(accessed October 2020)<br />

JRC assessment