Event
- Event ID
- 93
- Quality
- Description
- The event occurred in an alkylation reactor. Due to the rupture of a pipe (probably due to material failure), a power failure took place and the plant was automatically put in hot-stand-by mode. This implied the cut out of fuel feed and energy supply. The plant was gradually cooled down.
After about half an hour, for reasons not yet clarified, a fire started at the outlet of the alkylation reactor. - Event Initiating system
- Classification of the physical effects
- Hydrogen Release and Ignition
- Nature of the consequences
- Fire (No additional details provided)
- Macro-region
- Europe
- Country
- Germany
- Date
- Main component involved?
- Pipe
- How was it involved?
- Rupture & Formation Of A Flammable H2-Hc-Air Mixture
- Initiating cause
- Material Degradation (Generic)
- Root causes
- Unknown (No additional details provided)
- Root CAUSE analysis
- The INITIATING cause was the rupture of the pipe feeding into the reactor, probably due to material failure.
How this relates to the development of a fire later is unknown. The investigation report is not available.
Facility
- Application
- Petrochemical Industry
- Sub-application
- alkylation process
- Hydrogen supply chain stage
- All components affected
- alkylation reactor, feeding pipe
- Location type
- Open
- Location description
- Industrial Area
- Operational condition
- Pre-event occurrences
- The accident occurred during normal operation of the plant. However, fire started after that a shutdown caused by the failure of a pipe.
- Description of the facility/unit/process/substances
- DESCRIPTION OF THE PROCESS
An alkylation unit is one of the many conversion steps taking place in petroleum refineries. It converts isobutane and low-molecular-weight alkenes (primarily a mixture of propene and butene) into alkylate, a high octane gasoline component. The process occurs in the presence of an acid as catalyst. The feeds contains as well non-condensable gases such as ethane and hydrogen.
(from Wikipedia, https://en.wikipedia.org/wiki/Alkylation_unit)
Emergency & Consequences
- Number of injured persons
- 0
- Number of fatalities
- 0
- Currency
- Euro
- Property loss (onsite)
- 2500000
- Post-event summary
- The total establishment and the potential directly involved inventories of hydrogen, methane, benzene and toluene has been estimated in about 10,000 Kg. This figure refers to the whole amount involved in the accident. No data are available about their single amounts.
No people injured. The cost of the material damages estimated between 2 to 5 millions of Deutsch Marks. - Emergency action
- none
Event Nature
- Release type
- gas mixture
- Involved substances (% vol)
- H2,
CH4,
C6H6,
toluene - Released amount
- 10 t (total)
- Presumed ignition source
- Not reported
- Flame type
- Flash fire
References
- Reference & weblink
Event description in the European database eMARS<br />
https://emars.jrc.ec.europa.eu/en/emars/accident/view/f484c24a-cb04-e46… <br />
(accessed September 2020)Event description in the French database ARIA<br />
https://www.aria.developpement-durable.gouv.fr/accident/801/<br />
(accessed October 2020)<br />
JRC assessment
- Sources categories
- eMARS