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Clean Hydrogen Partnership

Fire at a generator of a power plant

Event

Event ID
47
Quality
Description
During a turbine testing at 100 percent power, a problem developed in the auto-stop trip system, which led to a turbine and reactor trip.
The turbine stop valves closed as expected, but after closure they re-opened due to the fact that some solenoid-operated valves of the turbine protection system failed to open. Steam flow to the turbine led to an over-speed of about 160 percent of rated speed. The low-pressure turbine blades broke and penetrated the turbine shroud.
A hydrogen explosion and fires and turbine lubricating oil fires resulted. The damage in turbine generator systems was extensive, for instance the turbine, the generator and the main condenser were damaged.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
How was it involved?
Rupture & Formation Of A Flammable H2-Air Mixture
Initiating cause
Conventional Component Failure (Turbine-Generator)
Root causes
Root CAUSE analysis
INITIATING CAUSES
The failure of the turbine was caused by its accidental re-start despite the fact that a reactor shut down was ongoing.
ROOT CAUSE
The fact that a series of malfunctioning led to the restart of the turbine indicates the safety systems were not properly designed, or at least not well integrated in an overall risk assessment considering also the emergency procedures.

Facility

Application
Power Plant
Sub-application
Nuclear power plant
Hydrogen supply chain stage
Unknown (No additional details provided)
All components affected
turbine, collant system, cables, control room
Location type
Confined
Location description
Industrial Area
Operational condition
Pre-event occurrences
The release of hydrogen was preceded by the failure of the turbine.

Description of the facility/unit/process/substances
DESCRIPTION OF THE FACILITY
The nuclear power plant was a pressurised water reactor, consisting of two units of approximately 1160 MW each.

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Environmental damage
0
Post-event summary
A hydrogen explosion and fires and turbine lubricating oil fires resulted. The damage in turbine generator systems was extensive, for instance the turbine, the generator and the main condenser were damaged. Being the reactor shutdown, it is assumed that no radiation was lost to the environment.
Emergency action
The operator shut down the compressors and the circulation pumps, and alerted the fire brigade of a neighbouring company. Internal firefighters and external emergency services extinguished the fire within 45 minutes by injecting pressurised nitrogen. After which they focussed on the insulations, which was till burning.

Lesson Learnt

Lesson Learnt
For a generic , see HIAD ID = 042

Event Nature

Release type
Gas-liquid mixture
Involved substances (% vol)
H2,
lubricant oil
Actual pressure (MPa)
0.4
Design pressure (MPa)
0.4
Presumed ignition source
Not reported

References

Reference & weblink

This event is listed in From T. VIROLAINEN, J. MARTTILA, H. AULAMO, "TURRBINE GENERATORS AT VVER-440 NUCLEAR POWER PLANTS”, in "Upgrading of fire safety in nuclear power plants", IAEA-TECDOC-1014, Proceedings of an International Symposium, Vienna (Austria), 18-21 November 1997<br />
https://www.iaea.org/publications/5310/upgrading-of-fire-safety-in-nucl… <br />
(accessed July 2024)

JRC assessment