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Clean Hydrogen Partnership

Fire from a CGH2 cylinders truck

Event

Event ID
287
Quality
Description
A truck loaded with 22 hydrogen cylinders pallets (370 litres each) was traveling on a national highway. While stopped at a traffic light, it was rear-ended by a large truck which damaged the piping and valves of the pallets, causing hydrogen gas to eject and ignite.
Both drivers were killed, and two passers-by were injured. In addition, nearby shops and houses were set on fire. The truck driver had fallen asleep while driving.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Fire (No additional details provided)
Macro-region
Asia
Country
Japan
Date
Main component involved?
Valve (Generic)
How was it involved?
Rupture & Formation Of A Flammable H2-Air Mixture
Initiating cause
Impact, Rollover, Crash
Root causes
Root CAUSE analysis
The INITIATING CAUSE was the failure of a conventional component (tyre) .
The ROOT CAUSE was probably the lack of effective protection of the pressure and flow control system of the cylinders, which were not designed for impacts coming collisions from the vehicles.

Facility

Application
Hydrogen Transport And Distribution
Sub-application
CGH2 cylinders truck
Hydrogen supply chain stage
Hydrogen Transport (No additional details provided)
All components affected
piping, valves
Location type
Open
Operational condition
Pre-event occurrences
22 pallets of 370 l each gives a total water capacity of 8 m3. Assuming a pressure of 200 bar, it provide estimation of the transported quantity of ca. 120 kg

Emergency & Consequences

Number of injured persons
2
Number of fatalities
2
Environmental damage
0
Emergency action
none

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Release rate
100 kg
Presumed ignition source
Mechanical sparks

References

Reference & weblink

High Pressure Gas Accident Cases Database of the KHK (High Pressure Gas Safety Association): <br />
https://www.khk.or.jp/public_information/incident_investigation/hpg_inc… />
(accessed May 2025)

JRC assessment