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Clean Hydrogen Partnership

Fire in an ammonia synthesis reactor

Event

Event ID
833
Quality
Description
In a fertiliser plant, an ammonia synthesis unit stopped following the malfunction of an alternator due to a thunderstorm.
The safety features were operating normally, yet the synthesis gas (N2 / H2) emitted into the atmosphere ignited in the chimney (possibly sparked by lightning).
Alerted by the noise and after noticing the flames raging for 15 min, neighbours contacted the fire department. During this time, the facility operator cut the natural gas intake that supplied the unit and secured the installation.
Fire-fighter presence was not required at the site.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Fire (No additional details provided)
Macro-region
Europe
Country
France
Date
Root causes
Root CAUSE analysis
INITIATING CAUSE is the malfunction of an alternator, which stopped the ammonia production.
Despite the correct safe procedure was in place, the hydrogen released via the chimney ignited (perhaps sparked by lightning).
A CAUSE CONTRIBUTION was adverse environmental conditions

Facility

Application
Chemical Industry
Sub-application
Fertilisers production
Hydrogen supply chain stage
All components affected
chimney at an ammonia synthesis unit
Location type
Open
Location description
Industrial Area
Operational condition
Pre-event occurrences
Due to a thunderstorm, the alternator was malfunctioning.

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Official legal action
An investigation was undertaken to identify the causes of alternator malfunction. Unfortunately its results are unknown.

Event Nature

Release type
gas mixture
Involved substances (% vol)
H2,
N2
Presumed ignition source
Weather - lightning

References

Reference & weblink

ARIA data base <br />
event no. 11562

JRC assessment