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Clean Hydrogen Partnership

Failure of the insulation jacket of a pressurisation line

Event

Event ID
394
Quality
Description
Following loading of propellant run tanks, the insulation jacket (filled with perlite) on the conmon vent and pressurisation line for the LH2 storage tank burst.
[Ordin, NASA (1974)]
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
-
Main component involved?
Cryogenic Insulation Shell
How was it involved?
Internal Explosion (Hp Explosion)
Initiating cause
Over-Pressurisation (Loss Of Vacuum)
Root causes
Root CAUSE analysis
The pressure in the jacket increased due to earlier entrance of air due to cryo-pumping, its liquefaction and then expanding liquid. There was a burst disk installed on the jacket, but it failed to relieve due to ice formation. The ROOT CAUSE could be attributed to shortcoming of the design and of regular inspection and maintenance.

Facility

Application
Non-Road Vehicles
Sub-application
Aerospace
Hydrogen supply chain stage
All components affected
insulation jacket, vent and presurisation line
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Environmental damage
0
Property loss (offsite)
0

Lesson Learnt

Lesson Learnt
This is a rare case of failure to open of a burst disk installed on an insulation jacket. The mode of failure, nevertheless, is common to other events where the burst disk or other pressure relief devices was hindered to activate due to formation of ice.

Event Nature

Release type
no release
Released amount
0
Presumed ignition source
Not reported
Ignition delay
Y

References

Reference & weblink

Mishap no 56 in <br />
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565<br />
https://ntrs.nasa.gov/citations/19740020344

Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)<br />
confidential<br />
(accessed October 2025)

JRC assessment