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Clean Hydrogen Partnership

Explosion from unintentional hydrogen production

Event

Event ID
321
Quality
Description
An employee used a small industrial vacuum cleaner on an unnamed process. During this process, hydrogen gas built up from a reaction between sulphuric acid and aluminium swarf. When the vacuum cleaner unit was switched on, the motor supplied the ignition source and the gas exploded in a series of smaller explosions followed by a larger one.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Europe
Country
United Kingdom
Date
Main component involved?
Chemical Storage Tank
How was it involved?
Internal Explosion (H2-Air Mixture)
Initiating cause
Accidental Hydrogen Formation
Root causes
Root CAUSE analysis
INITIATING CAUSE
An accidental generation of hydrogen from the reaction of aluminium with sulphuric acid.

ROOT CAUSE
lack of risk assessment of a process aiming at warning/detecting this type of hazard

Facility

Application
Chemical Industry
Sub-application
Industrial cleaner
Hydrogen supply chain stage
All components affected
Industrial vacuum cleaner
Location type
Unknown
Location description
Industrial Area
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
Electricity
Deflagration
N
High pressure explosion
N
High voltage explosion
N

References

Reference & weblink

Event description provided by HSE, original source confidential

JRC assessment