Event
- Event ID
- 393
- Quality
- Description
- During a test in which GH2 was driving gas, an explosion occurred in the test section. The drive chamber was over-pressurized to 3500 psi (240 bar).
The test section failed; windows designed for a lower pressure release failed and the walls, which were covered with wall board, ignited causing more damage.
[Ordin, NASA (1974)] - Event Initiating system
- Classification of the physical effects
- Hydrogen Release and Ignition
- Nature of the consequences
- Macro-region
- North America
- Country
- United States
- Date
- -
- Main component involved?
- Reactor / Oven / Furnace / Test Chamber
- How was it involved?
- Internal Explosion (Hp Explosion)
- Initiating cause
- Over-Pressurisation
- Root causes
- Root CAUSE analysis
- Window in test section failed due to excessive pressures. A higher pressure was obtained than calculated due to choked flow conditions in the tube.
Facility
- Application
- Laboratory / R&d
- Sub-application
- auronautics
- Hydrogen supply chain stage
- All components affected
- unknown
- Operational condition
- Description of the facility/unit/process/substances
- EXPLANATION OF 'CHOCKED FLOW'
Choked flow is a condition in which the flow rate of a fluid becomes constant, regardless of any further increase in the pressure drop across a restriction.
[https://en.wikipedia.org/wiki/Choked_flow]
"Choked flow is a compressible flow effect. The parameter that becomes "choked" or "limited" is the fluid velocity.
Choked flow is a fluid dynamic condition associated with the Venturi effect. When a flowing fluid at a given pressure and temperature passes through a constriction (such as the throat of a convergent-divergent nozzle or a valve in a pipe) into a lower pressure environment the fluid velocity increases. At initially subsonic upstream conditions, the conservation of energy principle requires the fluid velocity to increase as it flows through the smaller cross-sectional area of the constriction. At the same time, the Venturi effect causes the static pressure, and therefore the density, to decrease at the constriction. Choked flow is a limiting condition where the mass flow cannot increase with a further decrease in the downstream pressure environment for a fixed upstream pressure and temperature."
Emergency & Consequences
- Number of injured persons
- 0
- Number of fatalities
- 0
- Environmental damage
- 0
- Post-event summary
- test equipment destroied and building damaged
Event Nature
- Release type
- gas
- Involved substances (% vol)
- H2 100%
- Release duration
- immediate
- Actual pressure (MPa)
- 24
- Design pressure (MPa)
- <24
- Presumed ignition source
- Short circuit
- Ignition delay
- Y
References
- Reference & weblink
Mishap no 55 in <br />
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565<br />
https://ntrs.nasa.gov/citations/19740020344Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002
Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)<br />
confidential<br />
(accessed October 2025)
JRC assessment
- Sources categories
- ORDIN