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Clean Hydrogen Partnership

Explosion of a hydrogen tank

Event

Event ID
710
Quality
Description
A tank "filled with low-pressure hydrogen" exploded at a food manufacturing plant, killing three workers. The accident occurred when the workers were welding inside the tank after clearing hydrogen to install a hydrogen measuring device.

The tank, seven metres high and two and half metres wide, was destroyed by the explosion. Police investigated the exact cause of the accident and suspected the sparks from the welding work caused the explosion with the remaining hydrogen inside the tank as the employees failed to completely remove the hydrogen before conducting the work.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Asia
Date
Root causes
Root CAUSE analysis
Police investigated the exact cause of the accident and suspected the sparks from the welding work caused the explosion with the remaining hydrogen inside the tank as the employees failed to completely remove the hydrogen before conducting the work.

Facility

Application
Chemical Industry
Sub-application
Food production
Hydrogen supply chain stage
Hydrogen Storage (No additional details provided)
All components affected
Low -pressure hydrogen tank
Location type
Semiconfined
Location description
Industrial Area
Operational condition
Description of the facility/unit/process/substances
DESCRIPTION OF THE FACILITY
The hydrogen tank was reported usually to contain 50 tonnes of hydrogen, used to make sorbitol, an artificial sweetener. The company produces starch, glucose, high fructose corn syrup, corn meal, oligosaccharide, and sorbitol.

Emergency & Consequences

Number of injured persons
0
Number of fatalities
3
Post-event summary
The tank "filled with low-pressure hydrogen" exploded at a food manufacturing plant, killing three workers. The tank, seven metres high and two and half metres wide, was destroyed by the explosion.

Lesson Learnt

Lesson Learnt

An operational procedure should ensure that the tank is completely empty of hydrogen before welding. How this can be done in practice, depends on the tank and system configuration. One of the measures could be effective purging with nitrogen, a second one suing detectors to assesses residual presence of hydrogen, In any case, all the measures must be validated according to good engineering practices before being adopted.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
Welding
Deflagration
Y

References

Reference & weblink

Original HIAD reporting back in 2006, which does not mention the primary source

JRC assessment