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Clean Hydrogen Partnership

An explosion in the hydrogen storage of an ammonia production unit

Event

Event ID
776
Quality
Description
The explosion took place in the hydrogen gasometer. The bell in the gasometer was lifted 15-20 m straight up and cracked. The cover fell down on the pipe bridge besides the gasometer. The cylindrical part of the bell fell down into the gasometer basin.
The reason for the explosion was transportation of oxygen into the hydrogen gasometer. This was due to poor drainage, and corresponding overpressure in the oxygen flow line.
No persons were injured.
The hydrogen gasometer was destroyed, and there was also considerable damage to the 02 and N2 gasometers. Several pipes were knocked off and foundations for the pipe bridge were damaged. There was also some damage to the neighbouring buildings and many windows were either blown in or sucked out of their frames. In total 1,200 m3 of glass were damaged. No comments are made regarding possible ignition sources.
The HAZOP study which was done after the explosion revealed that a series of improvements could be carried out to increase safety.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
Main component involved?
Gasometer/Gasholder
How was it involved?
Internal Explosion (H2-O2 Mixture)
Initiating cause
Malfunctioning (Electrolyser, Cross-Over)
Root causes
Root CAUSE analysis
The direct cause for the explosion was transportation of oxygen into the hydrogen gasometer. This was due to poor drainage, and corresponding overpressure in the oxygen flow line.

Facility

Application
Hydrogen Production
Sub-application
CH2 stationary tank
Hydrogen supply chain stage
Hydrogen Storage (No additional details provided)
All components affected
hydrogen gasometer
Location type
Unknown
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Post-event summary
Nobody was injured.
As well as the hydrogen gasometer being destroyed, there was also considerable damage to the 02 and N2 gasometers. Several pipes were knocked off and foundations for the pipe bridge were damaged. There was also some damage to the neighbouring buildings and many windows were either blown in or sucked out of their frames. In total 1,200 m3 of glass were damaged. No comments are made regarding possible ignition sources.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
Not reported

References

Reference & weblink

6th International Symposium 'Loss Prevention and Safety Promotion in the Process Industries', Oslo, Norway, June 19-22 1989, Vol.2, pp. 40.1-40.14, available from Norwegian Society of Chartered Engineers

JRC assessment