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Clean Hydrogen Partnership

Explosion in a hydrogen production unit

Event

Event ID
251
Quality
Description
An explosion occurred on a unit producing hydrogen for the nearby refinery. A gas supply pipe failed because of corrosion and a released hydrogen resulting in an explosion.
The following fire was extinguished in 10 minutes by the public service fire brigade. Two workers were lightly injured. Noise of the explosion was heard offsite for well over a mile. Some minor damage offsite.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
Main component involved?
Pipeline
How was it involved?
Leak & Formation Of A Flammable H2-Air Mixture
Initiating cause
Material Degradation (Internal Corrosion / Erosion)
Root causes
Unknown (No additional details provided)
Root CAUSE analysis
The INITIATING CAUSE was a material failure due to corrosion.

Facility

Application
Petrochemical Industry
Sub-application
Generic refinery process
Hydrogen supply chain stage
All components affected
hydrogen pipeline, H2 production unit (unspecified)
Location type
Unknown
Location description
Industrial Area
Operational condition

Emergency & Consequences

Number of injured persons
2
Number of fatalities
0
Official legal action
Authorities recommended to avoid the fumes or to evacuate the vicinity.
Emergency action
None

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
Not reported
Deflagration
N
High pressure explosion
N
High voltage explosion
N

References

Reference & weblink

Event description in the French database ARIA<br />
https://www.aria.developpement-durable.gouv.fr/accident/8248/<br />
(accessed October 2020)<br />

Snapshot from the site of the Major Accidents at Chemical/Refinery Plants in Contra Costa County<br />
https://www.cchealth.org/health-and-safety-information/hazmat-programs/… />
(accessed January 2025)

JRC assessment