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Clean Hydrogen Partnership

Explosion of a hydrogen cryostat

Event

Event ID
317
Quality
Description
The incident occurred at a facility performing material tensile tests in hydrogen at cryogenic temperatures. At the end of the test, the cryostat top was removed. In order to increase vaporization rate, it was warmed with conventional hair dryer, at which time an explosion occurred.

[Ordin, NASA (1974)]
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
-
Main component involved?
Cryogenic Vessel
How was it involved?
Internal Explosion (H2-Air Mixture)
Initiating cause
Inadequate Or No Purge
Root causes
Root CAUSE analysis
IMMEDIATE CAUSE
Removing lid of cryostat resulted in cryo­ pumping of air and formation of H2-air mixture. Ignition was probably by sparks from dryer.
ROOT CAUSE
The team was apparently ignoring the basic hydrogen hazards, and di d not have facility protocols and procedures.

Facility

Application
Laboratory / R&d
Sub-application
Aerospace
Hydrogen supply chain stage
All components affected
cryostat, hair dryer
Location type
Unknown
Operational condition
Pre-event occurrences
The facility had just completed a material testing and the cryostat was being emptied.

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
Electricity

References

Reference & weblink

Mishap no 26 in <br />
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565<br />
https://ntrs.nasa.gov/citations/19740020344

Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)<br />
confidential<br />
(accessed October 2025)

Hankinson and Lowesmith, HAZIDs for Hydrogen Liquefaction, Storage and Transportation , FCH JU project IDEALHY, Deliverable 3.11 (2013)<br />
https://www.idealhy.eu/uploads/documents/IDEALHY_D3-10%20HAZIDs_Liquefa… />
(Only summary publicly available, accessed October 2025)

JRC assessment