Skip to main content
Clean Hydrogen Partnership

Explosion in a electrical products plant

Event

Event ID
673
Quality
Description
An employee was attempting to re-weld a lifting point on a brazing furnace cover. He was using a tungsten inert gas (TIG) welding machine to build up an attachment point on the cover when an explosion occurred. Its force lifted the furnace cover and propelled it against the employee.
There were no witnesses to the incident.
The furnace had apparently not been evacuated completely of gaseous hydrogen, and this may have triggered the explosion.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
North America
Country
United States
Date
Root causes
Root CAUSE analysis
The furnace had apparently not been evacuated completely of gaseous hydrogen, and this may have triggered the explosion.

Facility

Application
Electronics And Micro-Electronics
Sub-application
brazing furnace
Hydrogen supply chain stage
All components affected
brazing furnace, cover
Location type
Unknown
Operational condition
Pre-event occurrences
During welding works

Emergency & Consequences

Number of injured persons
1
Number of fatalities
0
Post-event summary
Medium injuries.

Lesson Learnt

Lesson Learnt

Too less is known on the specific furnace application and the accidental sequence, to deduce a lesson.
If the assumed cause is correct, a necessary step before starting any type of maintenance or repairing work is to purge the furnace with nitrogen and to verify the concentration with a detector.

Event Nature

Release type
gas
Involved substances (% vol)
H2 100%
Presumed ignition source
Welding

References

Reference & weblink

U.S. Department of Labor Occupational Safety & Health Administration OHSA, Inspection: 125571786, <br />
https://www.osha.gov/pls/imis/establishment.inspection_detail?id=125571…, (accessed November 2020)

JRC assessment