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Clean Hydrogen Partnership

Explosion at a blast furnace due to unintended hydrogen evolution

Event

Event ID
558
Quality
Description
A violent explosion occurred at a blast furnace. The explosion occurred while the blast furnace was being cleaned at the end of casting. For this purpose, worker poured the contents of a casting ladle, comprising slag and cinders, into a pit situated nearby. The pit contained more water than usual due to a considerable amount of rain in the preceding days.

The heat of the slag apparently caused dissociation of the oxygen and hydrogen of the water, and he hydrogen then exploded, sending slag flying as far as 10-20 m. As a result more than 100 houses were hit by slag debris, and the explosion also caused several fires.
Event Initiating system
Classification of the physical effects
Hydrogen Release and Ignition
Nature of the consequences
Macro-region
Europe
Country
Belgium
Date
Main component involved?
Reactor / Oven / Furnace / Test Chamber
How was it involved?
Internal Explosion (H2-O2 Mixture)
Initiating cause
Run-Away Reaction
Root causes
Root CAUSE analysis
The INITATING CAUSE was the violen reaction of hot metalling slag wih the water.
The amount of rain from the preceding days and the heat of the slag triggered formation of oxygen and hydrogen.
The ROOT CAUSE could be related to a wrong operation, witha CONTRIBUTING FACTOR coming from unexpcted (possibly out of specification) environemtnal conditions, due to heavy reain.

Facility

Application
Steel And Metals Industry
Sub-application
steel production
Hydrogen supply chain stage
All components affected
chromatographer, compressed hydrogen storage
Location type
Confined
Location description
Industrial Area
Operational condition
Pre-event occurrences
Incident occurred when cleaning the furnace.

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Post-event summary
As a result more than 100 houses were hit by slag debris, and the explosion also caused several fires.

Event Nature

Release type
gas mixture
Involved substances (% vol)
H2,
O2
Actual pressure (MPa)
n.a.
Design pressure (MPa)
n.a.
Presumed ignition source
Not reported

References

Reference & weblink

source lost

JRC assessment