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Clean Hydrogen Partnership

Erroneous emptying of a LH2 tank

Event

Event ID
434
Quality
Description
After a test of a LH2 vessel, during the warm up phase, the plan was to dispose of the hydrogen through the vent system. However, a leak to atmosphere occurred. This was due to a blind flange having been removed and an incorrect valve was opened allowing an open line from the vent system.

[Ordin, NASA (1974)]
Event Initiating system
Classification of the physical effects
Unignited Hydrogen Release
Nature of the consequences
Leak No Ignition (No additional details provided)
Macro-region
North America
Country
United States
Date
-
Main component involved?
Valve (Generic)
How was it involved?
Leak
Initiating cause
Wrong Operation
Root causes
Root CAUSE analysis
The erroneous release of the LH2 was due to an operation which did not take into account temporary modifications of the piping system.

Facility

Application
Non-Road Vehicles
Sub-application
Aerospace
Hydrogen supply chain stage
Hydrogen Storage (No additional details provided)
All components affected
valve, tank
Location type
Unknown
Location description
Industrial Area
Operational condition

Emergency & Consequences

Number of injured persons
0
Number of fatalities
0
Environmental damage
0
Property loss (onsite)
0
Property loss (offsite)
0

Event Nature

Release type
liquid
Involved substances (% vol)
H2 100%
Release duration
unknown
Presumed ignition source
No ignition
Ignition delay
N

References

Reference & weblink

Mishap no 75 in <br />
P. L. Ordin, Review of hydrogen accidents and incidents in NASA operations, 1974, NASA TM X-71565<br />
https://ntrs.nasa.gov/citations/19740020344

Lowesmith et al., Safety issues of the liquefaction, storage and transportation of liquid hydrogen: An analysis of incidents and HAZIDS, Int. J. Hydrogen energy (2014) https://doi.org/10.1016/j.ijhydene.2014.08.002

Hankinson and Lowesmith, Qualitative Risk Assessment of Hydrogen Liquefaction, Storage and Transportation, FCH JU project IDEALHY, Deliverable 3.10 (2013)<br />
confidential<br />
(accessed October 2025)

JRC assessment